Build and Test Fixtures

A wire harness 1:1 build board design is a thorough illustration that demonstrates how a wire harness should be put together to satisfy the requirements of the finished product.

The layout frequently shows the precise routing and connections that must be performed, as well as the quantity, size, and kind of wires that will be employed. Wire harness producers utilize the 1:1 build board model as a reference during the assembly procedure to make sure the finished product is precise and complies with the design requirements.

On the other hand, a wire harness test board is an electrically connected board attached to a computer that is used to evaluate a wire harness's operation once it has been put together. In order to imitate the conditions that the wire harness will experience in the finished product, the test board is attached to the wire harness. The test board frequently has connections and other parts that are identical to those in the finished product, enabling the wire harness to be tested in a real-world setting.

Even though the wire harness test board and the wire harness 1:1 construction board have different functions, they can be the same thing. The wire harness test board can be made using the 1:1 build board drawing as a guide.

A large portion of the process of developing and maintaining the wire harness 1:1 construction board drawing and wire harness test board can be automated using a digital twin program. The drawing and board can be created and edited digitally using this program, and the instructions for the assembly and testing procedure can subsequently be generated using those instructions. The program can help to decrease errors and raise the overall quality of the finished product by automating the development and update of the drawing and board. Additionally, suppliers may easily share and work together on the wire harness design and test with other members of the engineering team and clients when utilizing a digital twin program. This can assist to enhance the quality of the finished product and shorten lead times.