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Writer's pictureChris Breeden

Digital Twin


What is a wire harness "Digital Twin"?

A digital twin is a virtual representation of a physical system, process, or product that may be used to simulate its real-world traits and behaviors in a digital setting.


A digital twin can be useful for wiring harness construction in a variety of ways.


By enabling users to link 3D representations of electrical components, signals, and connectors and simulate how they will work together, a digital twin can be useful in the construction of wiring harnesses. Early in the development phase, this can assist spot potential faults or design flaws, allowing engineers to make the necessary adjustments before creating actual prototypes.


A digital twin can also be useful by enabling users to conduct cost analysis and bill of materials (BOM) calculations instantly. Engineers can use this information to better understand the expenses associated with various design possibilities and to decide how to optimize the wire harness for both cost and performance.


A digital twin can help cross-functional product development teams collaborate by enabling them to collaborate virtually on the wiring harness design. This can facilitate the development process and guarantee that everyone on the team is pursuing the same objectives.


The design and development of production tooling, such as jigs and fixtures, can also be automated using a digital twin. This could help to speed up the production process and decrease the time and expense involved in creating the wiring harness.


Digital twins of wiring harnesses can be created and managed using the software platform Aucotec EB Cable. It has capabilities for modeling wiring harnesses in great detail in three dimensions, simulating how they behave, and managing data related to the wiring harness. Additionally, it facilitates the coordination of cross-functional product development teams and the automation of production tool design.


All things considered, Aucotec EB Cable is the most powerful digital twin software and can be a useful tool for aiding in the creation and upkeep of high-quality wiring harnesses.




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